Woodstock SHOP FOX M1001 Specifiche

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INSTRUCTION MANUAL
MODEL M1001
6" X 26" VERTICAL MILL
Phone: (360) 734-3482 • On-Line Technical Support: [email protected]
COPYRIGHT © JANUARY, 2005 BY WOODSTOCK INTERNATIONAL, INC., REVISED JANUARY, 2015 (ST)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT
THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL, INC.
Printed in China
#6799PC
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Sommario

Pagina 1 - INSTRUCTION MANUAL

INSTRUCTION MANUALMODEL M1001 6" X 26" VERTICAL MILLPhone: (360) 734-3482  •  On-Line Technical Support: [email protected] ©

Pagina 2

-8-M1001 6" x 26" Vertical MillSAFETYAPPROVED OPERATION. Untrained operators can be seriously hurt by machinery. Only allow trained or prope

Pagina 3 - Table of Contents

-9-M1001 6" x 26" Vertical MillSAFETYAdditional Safety Instructions for Vertical MillsUSE this and other machinery with caution and respect

Pagina 4 - INTRODUCTION

-10-M1001 6" x 26" Vertical MillELECTRICALAvailabilityBefore installing the machine, consider the availability and proximity of the required

Pagina 5 - MODEL M1001

-11-M1001 6" x 26" Vertical MillELECTRICALNote: The circuit requirements listed in this manual apply to a dedicated circuit—where only one m

Pagina 6

-12-M1001 6" x 26" Vertical MillELECTRICALGrounding & Plug RequirementsThis machine MUST be grounded. In the event of certain malfunctio

Pagina 7

-13-M1001 6" x 26" Vertical MillSET UPThe SHOP FOX® Model M1001 has been carefully pack-aged for safe transporting. If you notice the machi

Pagina 8 - Controls and Features

-14-M1001 6" x 26" Vertical MillSET UP60"41"Figure 5. M1001 minimum working clearances.• Floor Load: Your vertical mill has a lar

Pagina 9 - For Your Own Safety

-15-M1001 6" x 26" Vertical MillSET UPAlthough not required, it is recommend that you mount your new mill to the floor. Because this is an o

Pagina 10

-16-M1001 6" x 26" Vertical MillSET UPFigure 10. Headstock lock nuts.Figure 11. Handwheel locations.Figure 12. Drawbar location.The longitud

Pagina 11

-17-M1001 6" x 26" Vertical MillSET UPNOTICEFollow spindle break in procedures on Page 24 after the test run and before performi

Pagina 12 - ELECTRICAL

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, r

Pagina 13 - Circuit Requirements for 220V

-18-M1001 6" x 26" Vertical MillOPERATIONSOPERATIONSGeneralDO NOT investigate problems or adjust the mill while it is running. Wait until th

Pagina 14 - Voltage Conversion

-19-M1001 6" x 26" Vertical MillOPERATIONSTo rotate the spindle head horizontally, do these steps:1. UNPLUG THE MILL!2. Make sure t

Pagina 15 - Inventory

-20-M1001 6" x 26" Vertical MillOPERATIONSThe table handwheels and the knee handle have graduated dials. Each mark represents 0.001" of

Pagina 16 - Machine Placement

-21-M1001 6" x 26" Vertical MillOPERATIONSQuill Feed ControlThe quill feed is controlled by the quill feed handle shown in Figure 20. The ha

Pagina 17 - Mounting Mill on Shop

-22-M1001 6" x 26" Vertical MillOPERATIONSBefore changing speeds, you must first determine the best RPM to use with the material and diamete

Pagina 18 - Single Shot Lubrication

-23-M1001 6" x 26" Vertical MillOPERATIONSSetting the RPM on the Model M1001 involves placing the V-belts on the pulleys as shown in the spi

Pagina 19 - Spindle Controls

-24-M1001 6" x 26" Vertical MillOPERATIONSSpindle Break-in ProcedureComplete this process once you have familiarized yourself with all instr

Pagina 20 - OPERATIONS

-25-M1001 6" x 26" Vertical MillOPERATIONSTo load a tool in the spindle, do these steps:1. UNPLUG THE MILL!2. Turn the mill OFF, allow it

Pagina 21 - Table Travel

-26-M1001 6" x 26" Vertical MillMAINTENANCEMAINTENANCEMAKE SURE that your machine is unplugged during all maintenance pro-cedures! If

Pagina 22 - Power Feed Controls

-27-M1001 6" x 26" Vertical MillMAINTENANCELubricationPower FeedThe power feed uses SAE 40 oil and should not need to be changed unless the

Pagina 23 - Quill Travel

SET UPELECTRICAL MAINTENANCESERVICE PARTSOPERATIONSSAFETYINTRODUCTIONUSE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST!Table of ContentsI

Pagina 24 - Determining Needed RPM

-28-M1001 6" x 26" Vertical MillMAINTENANCEMaintenance NotesMaintenance ScheduleDaily:• Pump handle of the one shot lubrication system 2-4

Pagina 25 - Setting RPM

-29-M1001 6" x 26" Vertical MillSERVICESERVICEThis section covers the most common service adjustments or procedures that may need to be made

Pagina 26 - Procedure

-30-M1001 6" x 26" Vertical MillSERVICEFigure 33. Cross nut.Figure 32. Longitudinal nut.Adjusting BacklashBacklash is the amount of play fou

Pagina 27 - Removing Cutting Tools

-31-M1001 6" x 26" Vertical MillSERVICEThese pages are current at the time of printing. However, in the spirit of improvement, we may make c

Pagina 28 - MAINTENANCE

-32-M1001 6" x 26" Vertical MillSERVICEFigure 34. M1001 Electrical panel.Terminal BarDZ47 ContactorDZ47LE C32 ContactorTransformerWiring Box

Pagina 29 - Lubrication

-33-M1001 6" x 26" Vertical MillSERVICEContactor110V(230V)Reverse SwitchStarter2AU1V2Z2Z1110V(230V)24V,40WMotor110V wiring for motor230V wir

Pagina 30 - Maintenance Schedule

-34-M1001 6" x 26" Vertical MillSERVICETroubleshootingThis section covers the most common problems. WARNING! DO NOT make any adjust-ments un

Pagina 31

-35-M1001 6" x 26" Vertical MillPARTSHeadstock Assembly2567157711685455705841393815215115315115240391371016969376614121125170687060616772593

Pagina 32 - Adjusting Backlash

-36-M1001 6" x 26" Vertical MillPARTS1448685848312612513079751287677127143119921398136127918012212012710410310212878130848586144127998788133

Pagina 33 - WIRING DIAGRAM COLOR KEY

-37-M1001 6" x 26" Vertical MillPARTSREF PART # DESCRIPTION REF PART # DESCRIPTION1 XM1001001 VERTICAL MILLING HEAD 50 XM1001050 COIL SPRING

Pagina 34

-2-M1001 6" x 26" Vertical MillINTRODUCTIONWoodstock Technical SupportWe stand behind our machines! In the event that questions arise about

Pagina 35 - Wiring Diagram

-38-M1001 6" x 26" Vertical MillPARTSREF PART # DESCRIPTION REF PART # DESCRIPTION95 XM1001095 CROSS LEAD SCREW 136 XPSB31M CAP SCREW M8-1.2

Pagina 36 - Troubleshooting

-39-M1001 6" x 26" Vertical MillPARTSMachine LabelsSafety labels warn about machine hazards and how to prevent machine damage or injury.

Pagina 37 - Headstock Assembly

WAR RANTYWoodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years

Pagina 38 - Base Assembly

M1001 6" x 26" Vertical MillCUT ALONG DOTTED LINEName ___________________________________________________________________________________Str

Pagina 39 - Machine Parts Lists

TAPE ALONG EDGES--PLEASE DO NOT STAPLEFOLD ALONG DOTTED LINEFOLD ALONG DOTTED LINEWOODSTOCK INTERNATIONAL INC. P.O. BOX 2309 BELLINGHAM, WA 98227-230

Pagina 40

-3-M1001 6" x 26" Vertical MillINTRODUCTIONModel M1001 Machine Specifications, Page 1 of 3MODEL M1001SHOP FOX® VERTICAL MILL 6" X 26&qu

Pagina 41 - Machine Labels

-4-M1001 6" x 26" Vertical MillINTRODUCTIONModel M1001 Machine Specifications, Page 2 of 3Table InfoTable Length...

Pagina 42 - WARRANTY

-5-M1001 6" x 26" Vertical MillINTRODUCTIONModel M1001 Machine Specifications, Page 3 of 3ElectricalPower Requirement...

Pagina 43 - Warranty Registration

-6-M1001 6" x 26" Vertical MillINTRODUCTIONControls and FeaturesA. Longitudinal HandwheelB. WorklightC. 3" Shell Mill D. Quill Micro

Pagina 44 - FOLD ALONG DOTTED LINE

-7-M1001 6" x 26" Vertical MillSAFETYIndicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate inju

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